FHV7-AI
AI Detection Camera Smarter Vision. Lower Costs
Omron’s FHV7-AI Detection Camera is designed to simplify and enhance automated judgment inspections. Combining advanced AI capabilities with an all-in-one lighting and lens setup, the FHV7-AI eliminates the need for specialized skills in building complex inspection systems. The camera automatically configures complex conditions and thresholds based on simple input from users, enabling the rapid creation of stable inspection processes.
- Self Learn: Automatic self-learning & optimization settings.
- Simplified Software: Seamlessly integrate multiple cameras for comprehensive inspection coverage.
- Rugged Design: IP-67 pre-assembled hardware.
- Flexible Configuration: 1.6MP Colour sensor, White LED lighting & Autofocus lens allow for simple installation.
- Robust Integration Capabilities: Easily integrate our FHV7-AI Detection camera with existing machinery and automation systems for seamless operation.
Specifications & ordering info
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6 mm | 60-1000 mm | AI Detection Camera, focal length 6 mm, colour type, 1.6 Mpix resolution, white illuminator, motorized lens module, 24 VDC, IP67, pre-assembled |
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9 mm | 60-1000 mm | AI Detection Camera, focal length 9 mm, colour type, 1.6 Mpix resolution, white illuminator, motorized lens module, 24 VDC, IP67, pre-assembled |
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12 mm | 60-1000 mm | AI Detection Camera, focal length 12 mm, colour type, 1.6 Mpix resolution, white illuminator, motorized lens module, 24 VDC, IP67, pre-assembled |
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16 mm | 110-2000 mm | AI Detection Camera, focal length 16 mm, colour type, 1.6 Mpix resolution, white illuminator, motorized lens module, 24 VDC, IP67, pre-assembled |
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25 mm | 188-2000 mm | AI Detection Camera, focal length 25 mm, colour type, 1.6 Mpix resolution, white illuminator, motorized lens module, 24 VDC, IP67, pre-assembled |
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Features
Intuitive on-screen Guidance
The Omron FHV7-AI Detection Camera provides a clear, user-friendly interface designed to make machine vision setup faster and more efficient. Operators can configure inspections with step-by-step guidance, while AI-assisted learning automatically adapts to variations in products and conditions. This combination reduces the need for manual adjustments, shortens deployment time, and ensures inspections are carried out with consistently high accuracy and reliability.
The left panel displays the step-by-step process to set up an inspection:
- Step-by-Step Adjustment Workflow
- Start Adjustment – Begin inspection setup with guided steps.
- Image Adjustment – Optimize brightness and focus for clear image capture.
- Register Master – Save a reference image as the standard for comparison.
- Learning – Teach the system typical variations for accurate recognition.
- AI Learning – Enhance detection performance using AI-driven training with minimal samples.
- Operation Check – Validate inspection accuracy before deployment.
- Finish Adjustment – Finalize and save inspection settings. Each step is highlighted sequentially, guiding users through the process
Smarter Quality Control with 3 pre-defined application types
Smarter Quality Control with 3 pre-defined application types
- Item Presence – Detect whether all required components are in place.
- Product Type – Verify the correct product is used in assembly or packaging.
- Defect Detection – Identify scratches, dents, or damage before products ship.
Smarter AI Learning in Minutes
Smarter AI Learning in Minutes
Omron’s new automatic learning AI takes the complexity out of training. It automatically selects the right images, minimizes over-detection, and delivers highly accurate judgments. With this technology, effective learning is possible using just a handful of images—cutting setup time from hours to only a few minutes.
Flexible Autofocus for Any Product Size
Flexible Autofocus for Any Product Size
The autofocus lens supports a wide focal length range of 59 mm to 2,000 mm. This means you can easily adjust focus through simple parameter settings—no manual adjustments required.
When switching between products of different sizes, the system automatically adapts, eliminating mechanical changeovers. Resulting in a simpler setup, faster changeovers, and higher productivity.
All-in-One Design for Tough Environments
All-in-One Design for Tough Environments
Engineered with an IP67-rated housing, the camera is fully protected against dust and water ingress, making it ideal for use in harsh industrial settings. Its robust construction allows reliable operation even in areas that require frequent wash-downs or exposure to moisture, such as food production lines, packaging facilities, automotive and other demanding environments. The all-in-one design reduces the need for additional protective enclosures, lowers maintenance costs, and ensures long-term reliability on the production floor
Low Cost of Ownership
Low Cost of Ownership
The FHV7-AI Detection Camera is designed not only for high performance but also for long-term value. By combining advanced features with a durable, all-in-one design, it helps manufacturers reduce both initial and ongoing costs.
- No Extra Hardware Needed – The integrated lighting, optics, and processing eliminate the need for external components and reduce setup expenses.
- Fast Setup & Easy Adjustment – Step-by-step guidance and AI learning minimize engineering time and speed up deployment.
- Maintenance-Free Operation – IP67 protection ensures reliable performance in harsh environments without the need for protective enclosures or frequent servicing.
- Scalable Across Applications – A single platform can handle multiple inspection tasks, lowering the need for different devices and spare parts.
- Long Lifecycle Support – Built with industrial-grade reliability, reducing downtime and replacement costs.
Applications
Date Code Presence Verification
Date Code Presence Verification
Accurate marking is essential for traceability, compliance, and consumer safety. This inspection ensures that every product has a clear and legible date code printed on its packaging.
✅ – The date code is present and correctly printed on the bottle cap.
❌ – The date code is missing, which could result in compliance issues and rejected products.
❌ – The date code is missing, which could result in compliance issues and rejected products.
By automatically detecting missing or unreadable codes, manufacturers can guarantee product traceability, reduce recalls, and maintain regulatory compliance.
Product Orientation
Product Orientation
Ensuring parts are assembled in the correct orientation is critical for product quality and reliability. With front and back detection, the vision system accurately identifies whether a component is facing the right way before it moves further along the assembly line.
✅ – The product is oriented correctly, ensuring proper fit and function.
❌ – The product is reversed, which could lead to misalignment, malfunction, or product failure.
❌ – The product is reversed, which could lead to misalignment, malfunction, or product failure.
By catching orientation errors early, manufacturers can prevent assembly defects, reduce rework, and improve overall production efficiency.
Different Type Detection
Different Type Detection
In assembly and packaging processes, using the correct component type is essential to ensure proper product performance and safety. This inspection checks whether the right part is being used before assembly continues.
✅ – The correct component type is detected, ensuring proper fit and function.
❌ – An incorrect component type is identified, which could cause assembly errors, malfunctions, or defective products.
❌ – An incorrect component type is identified, which could cause assembly errors, malfunctions, or defective products.
By verifying component type in real time, manufacturers can prevent costly mix-ups, reduce rework, and ensure consistent product quality.
Simple Defect Inspection
Simple Defect Inspection
Ensuring that packaging is free from damage is essential to maintain product quality and protect brand reputation. This application uses vision inspection to detect dents, tears, or defects in cardboard boxes before shipment.
✅ – The box surface is smooth with no visible damage.
❌ – A dent or tear is detected, which could compromise packaging integrity.
❌ – A dent or tear is detected, which could compromise packaging integrity.
By automating defect inspection, manufacturers can reduce customer complaints, prevent costly returns, and ensure only high-quality goods leave the production line.
Videos
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OMRON's FHV7-AI Detection Camera Overview
OMRON's FHV7-AI Detection Camera is designed to simplify and enhance automated judgment inspections. Combining advanced AI capabilities with an all-in-one lighting and lens setup, the FHV7-AI eliminates the need for specialized skills in building complex inspection systems. The camera automatically configures complex conditions and thresholds based on simple input from users, enabling the rapid creation of stable inspection processes. Read more:
01:41
OMRON's FHV7-AI Detection Camera Overview
OMRON's FHV7-AI Detection Camera is designed to simplify and enhance automated judgment inspections. Combining advanced AI capabilities with an all-in-one lighting and lens setup, the FHV7-AI eliminates the need for specialized skills in building complex inspection systems. The camera automatically configures complex conditions and thresholds based on simple input from users, enabling the rapid creation of stable inspection processes. Read more:Downloads
